Free Welding Calculators
Six calculators built on AWS A5.x, AWS D1.1, and ASME IX formulas. Use them in the field, in the shop, or at your desk. Completely free.
Get the right amperage range for any electrode, wire diameter, and welding process. Includes position adjustments.
Convert weld length and time into travel speed in IPM or mm/s. Checks your speed against typical process ranges.
Calculate heat input in kJ/in and kJ/mm using the AWS D1.1 / ASME IX formula. Critical for code-compliant WPS procedures.
Fillet weld area, volume, and filler metal weight for any process. Includes deposition efficiency factors for SMAW, GMAW, FCAW, SAW.
Recommended CFH for MIG and TIG based on cup/nozzle size and wind conditions. Avoid turbulent flow that causes porosity.
Estimate kerf width and material loss for plasma, laser, waterjet, and oxy-fuel cutting. Includes CNC offset recommendation.
True cost per inch of weld — MIG, TIG, stick, flux-core. Wire, gas, labor, overhead breakdown. Industry benchmark comparison.
Plasma, laser, waterjet, oxy-fuel cycle time and cost. Enter material, thickness, and shop rate. Get cost per inch, labor, and consumable breakdown.
K-factor lookup (Machinery's Handbook), bend allowance (BA), bend deduction (BD), flat blank length, and springback estimate for any sheet metal part.
The free calculators cover the math. IronKit's paid tools handle quotes, WPS documents, inspection reports, field reports, and more — all AI-generated in under 60 seconds.
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