Aluminum Welding Quote

Aluminum Welding Quote Example — $9K Trailer Frame

A custom trailer manufacturer in Oregon needed a quick-turn quote for an aluminum flatbed trailer frame. The design used 6061-T6 structural tube for the main rails and cross-members, with 5052-H32 sheet for the deck skin. All joints were GTAW (TIG) welded with ER5356 filler — the shop specified 5356 over 4043 for better corrosion resistance in the Pacific Northwest climate. IronKit generated the bid with material priced per-foot for extrusions and per-sheet for deck panels, plus TIG labor at $95/hour. The trailer company owner said IronKit cut his estimating time from 4 hours to 20 minutes on custom one-off frames.
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Welding Quote — Generated by IronKit

Project Details

ProjectCustom aluminum flatbed trailer frame — 20' × 8'
LocationPortland, OR
Material6061-T6 tube (frame), 5052-H32 sheet (deck)
ProcessGTAW (TIG), ER5356 filler
FinishMill finish (no anodize)

Itemized Estimate

DescriptionQtyUnitRateAmount
6061-T6 rect tube 3"×5"×1/4" (main rails)40lf$18.50$740.00
6061-T6 rect tube 2"×3"×3/16" (crossmembers)64lf$9.25$592.00
5052-H32 sheet .100" (deck)160sf$4.80$768.00
6061-T6 angle 2"×2"×3/16" (edge trim)56lf$4.50$252.00
Tongue assembly (tube + coupler)1ls$420.00$420.00
Axle mounting brackets2ea$85.00$170.00
TIG weld labor42hr$95.00$3,990.00
Fixture and fit-up6hr$72.00$432.00
Filler metal (ER5356)1ls$145.00$145.00
Subtotal$7,509.00
Overhead & Insurance (12%)$901.00
Profit (15%)$1,262.00
Total$9,672.00

Terms

  • Quote valid for 30 days.
  • Payment: 50% deposit, 50% on pickup.
  • Lead time: 3 weeks from deposit.

Exclusions

  • Axles, wheels, tires, and running gear
  • Electrical (lights, wiring harness)
  • Anodizing or powder coat
  • DOT inspection and registration

Frequently Asked Questions

Why use 5356 filler instead of 4043 for aluminum trailers?
ER5356 provides better corrosion resistance and higher shear strength in the as-welded condition. It is the preferred filler for 5xxx-series base metals and structural applications exposed to weather.
Does IronKit handle aluminum pricing?
Yes. Aluminum extrusions are priced per-foot by section size, and sheet is priced per-sqft by alloy and gauge. TIG labor uses a separate rate from structural MIG — $95/hr in this example.
Can I add anodizing to the quote?
Yes. Add anodizing as a per-sqft or lump-sum line item. IronKit supports custom line items for any finish or process you need to include.

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