Structural Welding Quote

Industrial Addition Quote Example — $78K Structural Steel

A Midwest steel erector bid on an addition to an existing manufacturing plant. The scope included a new column row with moment frames, a 40-foot roof extension, and a 10-ton crane rail support system — all tying into the existing structure. Total steel was approximately 75 tons. The complexity here was the tie-in detail: new steel connecting to a 1980s-era building with field-measured conditions. IronKit generated the base bid and the shop owner added a 15% contingency line for field-fit adjustments. The GC appreciated seeing the contingency called out explicitly rather than hidden in the unit prices.
Document Preview
Welding Quote — Generated by IronKit

Project Details

ProjectSteel addition — manufacturing plant expansion
LocationDayton, OH (Midwest)
MaterialASTM A992 / A572 Gr 50
Tonnage~75 tons
Special10-ton crane rail system, tie-in to existing structure

Itemized Estimate

DescriptionQtyUnitRateAmount
W14×82 moment frame columns8ea$1,450.00$11,600.00
W18×50 roof beams10ea$820.00$8,200.00
W12×40 crane rail beams6ea$680.00$4,080.00
Crane rail (ASCE 40#)120lf$22.00$2,640.00
W8×24 purlins28ea$275.00$7,700.00
Base plates, anchors, embeds16ea$210.00$3,360.00
Moment connections and stiffeners1ls$3,800.00$3,800.00
Tie-in brackets (field-fit)1ls$2,200.00$2,200.00
Shop fabrication140hr$72.00$10,080.00
Field erection (5-man crew)72hr$160.00$11,520.00
Shop primer (SSPC-SP6)1ls$3,100.00$3,100.00
Erection consumables and bolts1ls$1,320.00$1,320.00
Subtotal$69,600.00
Overhead & Insurance (12%)$8,352.00
Profit (15%)$11,693.00
Total$89,645.00

Terms

  • Quote valid for 30 days.
  • Payment: 20% deposit, monthly progress, 10% retainage.
  • Lead time: 10–14 weeks from approved shop drawings.
  • Tie-in connections subject to field verification; contingency priced separately.

Exclusions

  • Engineered sealed shop drawings
  • Demolition of existing steel
  • Concrete foundations and piers
  • Crane rental
  • Fireproofing and finish coat

Frequently Asked Questions

What makes an industrial addition quote different from new construction?
Tie-in connections to existing structure add complexity. Field-fit brackets, crane rail alignment, and as-built verification are priced separately because they depend on actual site conditions rather than drawings.
Does IronKit handle crane rail pricing?
Yes. You enter the rail section (ASCE 40# etc.), span, and support spacing. IronKit prices the rail, support beams, and mounting hardware as separate line items.
Why is this bid $78K for 75 tons?
At ~$1,040/ton installed, the addition premium comes from moment connections, crane rail precision, and tie-in labor. New construction without these details typically runs $800–1,000/ton in the Midwest.

Generate Your Own — In 3 Minutes

Generate your own welding quote in 3 minutes — free for 14 days.

Start Free Trial $29/mo after trial. Cancel anytime.
Start Free Trial — 14 Days Free